New Caustic Soda Plant Rules Under EP Amendment 2025

The Ministry of Environment, Forest, and Climate Change on March 26th 2025  has officially notified the Environment (Protection) Second Amendment Rules, 2025, bringing forth critical updates aimed at strengthening environmental safeguards.

🚩 Key Highlights of the Amendment:

🌊 1. Stricter Effluent Standards for Caustic Soda Plants

The new rules impose tighter limits on wastewater discharge to inland water bodies and land for irrigation. Here’s what’s new:

ParameterStandard (mg/l)Key Notes
Bioassay Test90% fish survival (96 hours)Conducted as per IS: 6582-1971 standards
pH Range6.5 – 8.5Standard for effluent pH
Chloride250Applies after 2 years for older plants
Total Suspended Solids100
Total Dissolved Solids2100 (#)Max 3100 mg/l in treated effluent; Na+ absorption ratio ≤ 26
Oil & Grease5
Residual Free Chlorine0.5
Sulphate200Applies after 2 years for older plants
Water Consumption5 m³/ton of caustic soda productionExcludes cooling tower blowdown

Note: These standards apply to standalone caustic soda plants using membrane cell technology, including those producing hydrochloric acid, hydrogen, chlorine, and hypo.

🌬️ 2. Fugitive Emission Standards (For Cell House & Near HCl Tower)

ParameterStandard (µg/m³)Compliance Timeline
Chlorine7Adhere to Factories Act, 1948 for 2 years
Hydrochloric Acid10Stricter standards apply after 2 years

After 2 years, industry-specific fugitive emission standards will take precedence.

⚡ 3. Process Emission Standards (For Hypo & HCl Stacks)

LocationParameterStandard (mg/Nm³)Notes
Hypo StackChlorine5
HCl StackChlorine5
Hydrochloric Acid10 (initial) / 5 (after 2 years)Stricter limits after 2 years

🚱 4. Wastewater Generation & Load-Based Standards

IndustryQuantum Limit (Kg/tonne)Standards
Caustic SodaChloride: 0.25For standalone membrane cell plants
Total Suspended Solids: 0.1Applies to inland water discharge only
Total Dissolved Solids: 2.1Not applicable for deep-sea disposal
Oil & Grease: 0.005
Residual Free Chlorine: 0.0005
Sulphate: 0.2Applies after 2 years for old plants

Wastewater Limit: 1 m³ per ton of caustic soda production (Cooling tower blowdown is excluded).

✅ What’s Changing & Why?

  • Stronger Environmental Protection: Tougher limits on pollutants to protect water bodies.
  • Focus on Sustainability: Encouraging cleaner production technologies.
  • Regulatory Compliance: Industries must comply within phased timelines, especially for older plants.

⚠️ Compliance Timeline:

  • 2 Years: For older caustic soda plants to meet new chloride, sulphate, and emission standards.
  • 1 Year: Full implementation of updated rules post-publication.

🌍 Why This Matters:

This landmark amendment reflects India’s growing commitment to environmental sustainability, ensuring industries contribute to a cleaner, healthier future.

Effective Date : 26 March 2026

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